New Smart Factory Construction (Basic MES)
Transforming the factory into a smart facility to achieve manufacturing innovation.1 Raw Material Receiving/Incoming Inspection
Management System
by QR Code
• Inventory payment support
• Returns, Sorting Process, and Cost Handling
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Raw Material Receiving
PBT, SHIELD RING,
COLLAR, UNIT SEAL -
Import Inspection
Notification of Defective History to Supplier (Returns), Incoming Inspection Log/ Certificate
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Raw material drying/inspection
ROPPER,
Moisture Measurement Test
2 [Injection Molding] Mass Production / Process Inspection
• Completion Processing by QR for Each Process
• Process Status Monitoring
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[Injection] Machine Settings
Pressure (kg⋅m), velocity (m/sec), position (mm), time (sec), etc.
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[Injection] Mass Production
40,000 pieces per day (LOT) production with 10 facilities
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[Injection] Process Inspection
Dimension (V/C, Coordinate Measuring Machine), Appearance (Visual Inspection), Early・mid・and final work
3 Assembly process/
appearance inspection
the aggregation of
production performance.
• Share work information issues
• ROT Tray Packaging
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Packaging(TRAY)
Qty(42EA)*7Pcs 294EA P-BOX : LOT
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Pre-assembly visual inspection
Free of functionally harmful blemishes, rust, scratches, deformities, discoloration, etc.
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Assembly Process
SHIELD RING, COLLAR, LINIT SEAL Standard of Practice
4 Final product
quality inspection
pass/fail processing
• Quality Status Report
• Preparation of defect report.
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ASS'Y Visual Inspection
SHIELD RING, COLLAR, etc.
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Vision Inspection
Vision inspector internal camera
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ASS'Y Final Inspection
Finished Goods Visual Inspection Standard
5 Packaging/Shipping
shipping history
• Issue a bill of sale
• LOT history traceability available
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Packaging
Use of standard BOX
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Shipping
Shipping LOT Management
